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MACMIC MMD200S160B IGBT Module

MacMic MMD200S160B: A robust 1600V, 200A diode module. Features low thermal resistance and glass passivated chips for superior reliability and long life in high-power applications.

· Categories: IGBT Module
· Manufacturer: MACMIC
· Price: US$ 44
· Date Code: 2022+
. Available Qty: 69
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MMD200S160B Specification

MMD200S160B Datasheet | 1600V 200A Diode Module

Technical Specifications and Engineering Analysis

The MMD200S160B is a dual diode module architected for superior thermal management and long-term operational stability in high-current rectification systems. Featuring core specifications of 1600V | 200A | Rth(j-c) 0.24 °C/W, this component delivers predictable thermal performance and enhanced system safety. Its low thermal resistance directly enables more compact heatsink designs and ensures consistent performance under sustained loads, mitigating the risk of thermal runaway. For engineers evaluating rectifier solutions, the MMD200S160B presents a foundation for resilient power conversion.

Success Stories / Deployment Snippets

Field-Proven Thermal Stability

In high-demand applications, theoretical performance must translate to real-world dependability. The MMD200S160B has been specified in systems where consistent thermal behavior is a primary design criterion. For instance, in industrial DC power supplies operating in non-climate-controlled facilities, its low junction-to-case thermal resistance ensures that heat is efficiently evacuated from the diode chips. This prevents junction temperatures from exceeding safe limits, even during peak load conditions, directly contributing to extended service intervals and system uptime.

Technical Deep Dive

The Architecture of Reliability

The MMD200S160B's performance characteristics are rooted in its fundamental design and material choices. Central to its long-term stability are the glass passivated diode chips. What is the key benefit of glass passivated chips? They provide superior protection against environmental factors for long-term stability by creating a hermetic-like barrier that shields the semiconductor junction from contaminants and moisture ingress. This process is crucial for maintaining stable blocking voltage and low leakage current characteristics over the device's entire operational life.

Furthermore, the module's construction provides a high isolation voltage of 3000V (RMS). This robust dielectric strength between the active terminals and the baseplate is a critical safety feature, ensuring secure isolation in systems where high voltages are present and protecting both equipment and personnel. The direct-bonded copper baseplate further complements this design, providing a solid, low-resistance thermal path for heat dissipation.

Application Scenarios & Value

Where Thermal Headroom is Paramount

The MMD200S160B is engineered for power rectification circuits where efficient heat removal and high voltage blocking are primary engineering challenges. Its capabilities are particularly valuable in the following areas:

  • Industrial Power Supplies: Serves as a primary rectification stage in high-power AC-to-DC converters, providing the necessary DC rail for inverters, servo drives, and other industrial machinery.
  • Battery Charging Systems: Ideal for the output stage of off-board industrial battery chargers for forklifts and other electric vehicles, where it can handle high continuous currents during the charging cycle.
  • Welding Equipment: In power sources for arc welding, the module's ability to handle high current pulses and dissipate resultant heat is critical for operational integrity.
  • DC Motor Drives: Functions as a freewheeling diode or rectifier in DC motor control circuits, ensuring safe and efficient operation.

For systems requiring a substantial safety margin on 800V DC buses, its 1600V rating and thermal efficiency make it a superior choice.

Intra-Series Comparison & Positioning

Selecting the Right Voltage Headroom

The MMD200S160B is the highest voltage variant within the MMD200S series. While all modules in the series share the same 200A current rating and physical package, the primary differentiator is the maximum repetitive peak reverse voltage (VRRM). This allows designers to select the most appropriate part based on the specific line voltage and expected transient conditions of their application, optimizing for both cost and safety margin.

Part Number Max. Repetitive Peak Reverse Voltage (VRRM)
MMD200S120B 1200V
MMD200S140B 1400V
MMD200S160B 1600V

Industry Insights & Strategic Advantage

The Role of Robust Rectification in Modern Power Systems

As industrial automation and electrification intensify, the demand for power components that enhance system longevity and reduce total cost of ownership (TCO) grows. The MMD200S160B addresses this by focusing on fundamental reliability. An efficient thermal design, as seen in this module, not only improves component lifespan but also reduces the burden on the system's cooling infrastructure. A smaller, less powerful cooling system consumes less energy and requires less physical space, contributing to more compact and energy-efficient end products. This aligns with global trends toward sustainability and higher power density in power electronics design. For further reading, see this guide on decoding power module datasheets.

Key Parameter Overview

Quantifying Thermal Performance and Electrical Limits

The following parameters are central to the MMD200S160B's function in a power system. A thorough understanding, guided by resources on why thermal resistance matters, is key to effective design.

How does low thermal resistance help? It allows for more efficient heat dissipation, improving reliability. The Thermal Resistance (Rth(j-c)) is akin to the width of a pipe for heat flow; a lower value, like the 0.24 °C/W of this module, signifies a wider pipe, allowing more thermal energy to escape the semiconductor junction for a given temperature difference. This is a primary factor in preventing overheating and extending component life.

Parameter Value
Repetitive Peak Reverse Voltage (VRRM) 1600 V
Average Forward Current (IF(AV)) @ TC=100°C 200 A
Peak Forward Voltage (VFM) @ IFM=600A, Tj=25°C 1.45 V
Thermal Resistance, Junction to Case (Rth(j-c)) per Diode 0.24 °C/W
Isolation Voltage (Viso), AC RMS, 50Hz, 1 min 3000 V

Download the Datasheet for MMD200S160B

Frequently Asked Questions

  • What is the significance of the 3000V isolation rating for the MMD200S160B?The 3000VRMS isolation voltage provides a robust safety barrier between the electrically live terminals and the module's metal baseplate, which is typically mounted to a grounded heatsink. This high level of isolation is crucial for preventing electrical shock and ensuring the power circuit does not interfere with or damage low-voltage control electronics, especially in systems that must meet stringent industrial safety standards.
  • Can the MMD200S160B be used for applications on a 690V AC line?Yes, the 1600V repetitive peak reverse voltage (VRRM) rating makes the MMD200S160B well-suited for rectifiers operating on 690V AC mains. A standard rule of thumb for rectifier design is to have a VRRM at least twice the peak AC voltage. For a 690VRMS line, the peak voltage is approximately 975V, and the 1600V rating provides a substantial safety margin against line transients and voltage spikes.
  • How does the glass passivation of the diode chips contribute to the module's long-term reliability?Glass passivation involves applying a thin layer of glass over the sensitive p-n junction area of the diode chip. This creates a stable and inert surface that protects the junction from moisture and ionic contamination over its lifetime. This protection prevents degradation of the diode's blocking voltage capability and minimizes increases in leakage current, ensuring predictable and reliable performance even after years of operation in typical industrial environments.
  • As power conversion systems evolve towards higher efficiency and greater power density, the foundational role of rectifier modules becomes increasingly critical. Components like the MMD200S160B, with a clear design focus on thermal efficiency and electrical ruggedness, provide the necessary building blocks. The strategic selection of such components is instrumental in developing next-generation power systems that not only meet performance specifications but also deliver on long-term value and operational dependability. For systems where voltage headroom is a priority, consider related components like the MDS200A1600V for three-phase rectification needs.

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